WM995-15 Battery Electrochemistry, Design and Manufacturing
Introductory description
This is a Li-ion battery cell focused module for MSc in Sustainable Automotive Electrification (new course). In this module following topics will be covered:
- Electrochemistry fundamentals and Li-ion battery fundamentals
- Chemistry of electrode Active Materials; Crystallography of Battery Active Materials including Advanced X-ray studies of batteries
- Lab demonstration & lecturing: Electrode fabrication and Cell fabrication
- Electrode and cell optimization
- Battery degradation and Machine learning based battery manufacturing and degradation
- Battery Testing Focused Towards Safety Evaluation
- Next generation batteries beyond Li-ion and focused Na-ion Batteries: from Materials to Cell Development
- Lab demonstration & lecturing: Microscopy and Battery forensics
- Syndicate exercise (Group work) to develop battery pack for a target application and presentation
Module aims
This module focuses on electrochemical energy storage principles, energy storage materials and chemical engineering processes of lithium-ion batteries, which is the major energy storage solution for automotive electrification. This module will provide students the scientific knowledge inside batteries to understand the fundamental mechanisms for battery operation, design and manufacturing. It will unlock the mysteries of battery cells rather than treat them as black boxes. This module covers batteries up to the cell level to avoid any overlapping with another energy storage module which covers battery systems within the same MSc course.
Moreover, based on the state-of-the-art energy storage research facilities at WMG, four lab sessions are included in this module, which will give students the first ever experiences on battery cell manufacturing and characterization.
Outline syllabus
This is an indicative module outline only to give an indication of the sort of topics that may be covered. Actual sessions held may differ.
- Battery fundamentals: key terminologies, lithium-ion battery components, functions, and operation principles.
- Electrochemical principles of energy storage in batteries: thermodynamics, kinetics and mass transport.
- Energy storage materials: chemistry of cathode and anode active materials
- Manufacturing processes: synthesis method of energy storage materials; fabrication method of battery cells; recycling processes of lithium-ion battery valuable materials
- Degradation mechanisms of Lithium-ion batteries
- Lecture on mixing and coating (battery electrode manufacturing); battery cell fabrication; and battery forensics.
- 1 lab demonstration session: electron microscopy (characterization of energy storage materials);
Learning outcomes
By the end of the module, students should be able to:
- Demonstrate conceptual analysis of electrochemical working principles of Li-ion batteries [AHEP7; M2, M4, M5]
- Evaluate different energy storage materials for battery cell design and manufacturing [AHEP7; M3, M4, M7]
- Comprehensively interpret battery cell degradation mechanisms and recycling processes [AHEP7; M4, M7]
- Interpret the assembling and manufacturing processes of Li-ion battery cells [AHEP7; M4, M17]
- Independently evaluate battery cell testing results [AHEP7; M3, M4, M5]
Indicative reading list
Reading lists can be found in Talis
Specific reading list for the module
Interdisciplinary
Electrochemistry, Chemistry, Materials Science and Engineering, Chemical Engineering
Subject specific skills
Electrochemical principles of Lithium-ion batteries including thermodynamics, kinetics and mass transport.
Chemistry of energy storage materials and how to evaluate advantages and disadvantages of various anode and cathode materials for applications.
Key battery degradation mechanisms and the safety issues raised from battery degradation.
Recycling methods and processes for battery cells and valuable materials inside cells.
Battery cell manufacturing from electrode mixing and coating to cell assembly, and battery cell characterization techniques.
Transferable skills
Critical thinking; Problem solving; Self-awareness; Communication; Teamwork and working effectively with others; Information literacy (research skills); Digital literacy; Sustainability; Professionalism;
Study time
| Type | Required |
|---|---|
| Lectures | 23 sessions of 1 hour (15%) |
| Seminars | 4 sessions of 1 hour (3%) |
| Tutorials | (0%) |
| Demonstrations | 1 session of 1 hour (1%) |
| Practical classes | 2 sessions of 1 hour (1%) |
| Supervised practical classes | (0%) |
| Online learning (independent) | 12 sessions of 1 hour (8%) |
| Private study | 48 hours (32%) |
| Assessment | 60 hours (40%) |
| Total | 150 hours |
Private study description
Private study to enhance the basic understanding of about the battery.
Costs
No further costs have been identified for this module.
You must pass all assessment components to pass the module.
Assessment group A1
| Weighting | Study time | Eligible for self-certification | |
|---|---|---|---|
Assessment component |
|||
| Module Assessment Report | 70% | 42 hours | Yes (extension) |
|
The tasks may include analyzing of real battery cell testing data provided to the students, and from which students need to extract useful information to evaluate the performance of batteries; selecting battery materials and design batteries for specific applications; also other tasks related with battery application. Also includes the battery safety consideration in EV applications. |
|||
Reassessment component |
|||
| Module Assessment Report-Reassessment | No | ||
|
The tasks may include analyzing of real battery cell testing data provided to the students, and from which students need to extract useful information to evaluate the performance of batteries; selecting battery materials and design batteries for specific applications; also other tasks related with battery application. Also includes the battery safety consideration in EV applications. Note: Need to choose different application form the original submission. |
|||
Assessment component |
|||
| Literature review of batteries for electric vehicles | 30% | 18 hours | Yes (extension) |
|
Literature review of the latest research and industrial development of batteries for electric vehicle applications and use the knowledge that learned from the lectures to discuss advantages and disadvantage of these new developments, and your opinions of the future challenges and development directions. Note: This review report can only be used as par of this module assessment and can not be used anyway in the final dissertation. |
|||
Reassessment component |
|||
| Literature review of batteries for electric vehicles: Reassessment | No | ||
|
Literature review of the latest research and industrial development of batteries for electric vehicle applications and use the knowledge that learned from the lectures to discuss advantages and disadvantage of these new developments, and your opinions of the future challenges and development directions. Note: This review report can only be used as par of this module assessment and can not be used anyway in the final dissertation. The resubmission need to have different application form the original submission. |
|||
Feedback on assessment
Individual written feedback and overall mark following on from WMG feedback sheet templates.
Pre-requisites
To take this module, you must have passed:
Courses
This module is Core option list A for:
- Engineering Competence (Sustainable Automotive Electrification) [New Course]
- MSc in Sustainable Automotive Electrification (FT) [New Course]
- MSc in Sustainable Automotive Electrification (PT) [New Course]